Home › Smoke Test

How A Smoke Test Finds An EVAP Leak

Shops run the carmaker's EVAP test with a scan tool, then use a smoke machine to find where the leak is. Mazda's bulletin uses a smoke tester. FCA says to leave the original gas cap on during the test, because a test adapter can hide a cap leak.

What Happens

The shop seals the system, fills it with smoke at low pressure and looks for where it comes out. A hose split, a loose clamp or a filler neck seal shows up as a thin line of smoke. FCA tells techs to leave the original cap on during the test, because a test adapter can hide a cap leak (FCA bulletin).

What It Costs

PriceSourceWhat It Covers
$61 to $90RepairPalnational average estimate, labor only
$169.99 to $184.99YourMechanicmobile mechanic diagnostic fee by make
$150Supercanic (internal shop records)single invoice, 2005 Mercedes E55

Our own smoke test row is from a job where the leak was on the intake, not the EVAP side. It is the same machine and the same hourly rate. Read a smoke test we ran on a 2005 E55.

Anthony Limpert in a Supercanic shirt
By , co-founder of Supercanic in San Jacinto, California, a shop with ASE certified mechanics. Updated November 12, 2026.

Author Source EEAT Authors · Anthony's Author Page

Sources For This Page

  1. TSB 01-002/18, Determining Evaporative System Leak Location for P0441, P0442, P0455, P0456 (January 30, 2018), Mazda North American Operations, read 2026-11-12
  2. STAR Online case S2025000004, P0456 or P0455 (April 28, 2020), FCA US LLC, read 2026-11-12
  3. Emission System Diagnosis and Testing Cost Estimate, RepairPal, read 2026-11-12
  4. P0442 Trouble Code Help and Fix, YourMechanic, read 2026-11-12
  5. Supercanic shop invoices, Supercanic (internal shop records), read 2026-11-12
Our Shop

Supercanic In San Jacinto

1685 S State St Suite D, San Jacinto, CA 92583. We test EVAP leaks with a smoke machine.

Call A MechanicLook Up A Code